ALUMINA WEAR RESISTANT PRODUCT 92% - 99%

Alumina ceramics is one of the hardest of natural substances known to man. Under extremely abrasive conditions, no material can compete on a cost to life basis with its extreme hardness and wear resistance. In addition, alumina ceramics has exceptional chemical, mechanical, thermal and electrical insulation properties and can be formed into any shape or size with various qualities for specific applications.

1. Pressed rings for pipe liners
2. Tiles/Engineered tiles
3. Impact blocks
4. Extrusion cores
5. Pump sleeve
6. Grinding media for mills
7. Cyclone cones
8. Ceramic lined extrusion dies/Brick industry
9. Insulators

SILICON CARBIDE PRODUCTS

1. Pressed nitride bonded product – Bricks, chute liners, tiles etc.
2. Cast nitride bonded product – Cyclone liners, nozzles, spigots, cones etc.
3. Pressed oxygen bonded product – Standard boiler bricks, LH & RH stoker bricks, tiles, skid rails, burner blocks etc.
4. Silicon carbide – Ramming, casting & laying cements
5. High alumina based – Casting cement
6. Fused mullite based – Ramming cement
7. Bull nose bricks MK1, MK2, MK3

CAST BASALT LININGS

We supply and install a wide range of Basalt Tiles and Cylinders. Cast Basalt is formed by recrystallising naturally occurring basalt rock and forms a finely crystallized glass ceramic of extreme hardness. It provides a resistant long lasting lining for static plants over which large volumes of abrasive or corrosive metals are passed.

CERAMIC FIBRE BLANKETS

1. B64 Density Blanket 7320 x 610 x 25/50mm
2. B96 Density Blanket 7320 x 610 x 25/50mm
3. B128 Density Blanket 7320 x 610 x 25/50mm

CERAMIC FIBRE BOARD

1. Insulation Fibre Board 1000 x 500 x 50mm 1260°C
2. Insulation Bricks 1050°C – 1650°C

ULTRA HIGH POLYETHYLENE

Ultra high molecular weight polyethylene sheets combine high molecular weight with inherent characteristics that give rise to a product with the following properties.

1. Extremely low coefficient of friction( outstanding sliding properties)
2. High abrasion resistance
3. Self lubrication
4. Non-stick qualities
5. Water repellant
6. High corrosion resistance
7. Lightweight, easy to install

CASTINGS

1. Hatfield Manganese - Hammer mill, cone & jaw crushers
2. Cast steel - Excavator and front end loader wear parts
3. high chrome castings - Pre-mixer, pug sealer, extruder, HIS & VSI

crushers, refining rolls, pumps and related spares

TUNG-GRIT

Tung-Grit products containing rounded carbide particles offer superior wear protection, under conditions of low to moderate impact, through a combination of the inherit hardness of the tungsten carbide, and the ‘dead box’ effect. The effect arises when particles of the abrasive material in contact with the Tung-Grit are trapped between the carbide particles, This build up causes ‘material on material’ bulk flow, the base material thus being protected from abrasive damage.

TUNGWELD

Tungweld is a dynamic wear protection system with excellent results on high wear and impact areas. Tungweld is a wear system directly applied onto the wear component. This eliminates the problem of wear pads or separately welded onto chips fed in via a vibrator are mixed with special mig wire at the fusion point. The end product is an extremely hard coating with a dense concentration of tungsten carbide throughout the wear section.

TUNG-GENIA

Tung-Genia deposits an extremely durable protective coating comprising a dense mass of ultra hard tungsten carbide embedded in a tough nickel chromium alloy matrix. This structure offers extremely effective protectionagainst corrosion and abrasive attack by a variety of material. The matrix composition helps to absorb impact resistance to abrasion, while the spherical profile of the carbides makes it very difficult to dislocate them from the matrix.

CHROMIUM CARBIDE PLATE

Composite plate consisting of a steel sheet overlaid with a wear resistant weld deposit, highly alloyed with chromium and carbon giving primary and secondary carbides. The welding deposit is formulated in such a way as to create a hypereutectic structure.

STEEL FABRICATION AND MACHINING

1. In-house machining of i.e. rotary feeders, valve bodies etc. to fit linings for wear control
2. Pipe bends/straights manufacturing for ceramic lining
3. Extrusion die refurbishment and chroming
4. General engineering
5. Feed chutes
6. Conveyor structures
7. Crushers - Horizontal spindle impactor

- Vertical spindle impactor

- Hammer mill

1. Auto greasing systems
2. Refining systems - Diesel

- Hydraulic oil

1. Dust suppression systems
2. Repairs to front end loader and excavator buckets

MAJOR SUCCESSFUL PROJECTS HAVE BEEN COMPLETED FOR THE FOLLOWING COMPANIES

CAMDEN POWER STATION
MEDUPI POWER STATION
MATLA POWER STATION
MATIMBA POWER STATION
THUTHUKA POWER STATION
E.L BATEMAN
CLYDE BERGEMANN
KREBBS ENGINEERS
P.M.C
SILTECH

TO NAME A FEW.